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Multiaxial module load set of custom _ _ mechanical fingerprint straight linear slide device

by:Zhenyu     2020-10-29
Automobile industry relative to aviation, aerospace, ships, machine tools and other mechanical processing industry, its outstanding characteristic is the production batch is big, machining time is short, linear module in order to adapt to the mass production of the single artifacts, by plane or plane automatic line production is the most economical, thus linear guide is one of the most common choice. , however, the current car user of diversity and personality requirements of the car, forcing auto enterprise product HuanXing faster and faster, product varieties vary widely, with the mass production of the original single artifacts into various artifacts respective small batch is learned. on mass production, therefore, linear module in the automobile manufacturing industry for many years the dominant combination machine tools ( Plane) Production line have been unable to meet the needs of the reality of auto industry quick update, plane or plane automatic line while effectiveness is high, but it limits the processing of flexible, the adaptability of variety change makes the machine tools for machining parts is very poor.



in order to solve this problem, a new generation of high speed, high efficiency machining center; High-speed machining center arises at the historic moment, linear module to solve the flexible processing and production, investment, and update the contradiction, to satisfy the automobile industry at present many varieties, large quantity, the requirement of less investment, but also satisfied the requirements of automobile spare parts manufacturing.



the characteristics of high speed processing center: unidirectional sliding table refers to the high speed machining center spindle speed of more than 10000 r/min, feed speed more than 40 m/min, feed acceleration is greater than zero. 5G( 5m/s2) A kind of machining center. In order to achieve the stability under high speed, large amount of cutting processing, in general, high speed machining center has the following structure features:



1. Linear slide machine high speed spindle

linear module spindle speed is too low can't meet the requirements of the production efficiency, high speed, bring a variety of adverse factor in terms of reliability. High speed machining center spindle speed in 46 - in general - Between 16000 revolutions per minute. To this end, the best linear module structure scheme for direct drive of the motorized spindle is installed inside, motorized spindle sealed in use, do not need to maintain, does not need adjustment. Spindle rotor is installed on the composite ceramic ball bearings, using three bearing way to ensure that the dynamic rigidity and high precision. Around the stator and rotor bearing have special water-cooling system to absorb heat.



  2. Linear module of dynamic balance and heat balance of structure design of the

high speed machining center because of its high spindle speed, feed with high speed and high feed acceleration, the inevitable requirement of linear gear coupling, the structure design has high static stiffness and dynamic rigidity. To this end, some place the hydraulic electric drill speed reducer and spindle separation, to reduce vibration impact on the accuracy of the spindle.



equipment structure is totally hot symmetrical linear module, this can avoid linear modules due to the thermal deformation of spindle and workpiece position deviation. To prevent scraps as an important heat source heat imbalance, some from the structure design makes the chip is not processed workpieces and tray, and through the Z axis cover on both sides of the spiral chip conveyor to chip into the cutting fluid box, so that caused by the chip to minimize the effect of heat.



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